Ultrasonic Cream Tube Filling and Sealing Machine - ROD-K300U-27131

Product Code: ROD-K300U

Ultrasonic Cream Tube Filling and Sealing Machine - ROD-K300U
Technical Specifications of ROD-K300U Cream Tube Filling, Capping and Sealing Machine
Model: ROD-K300i
Weight: 450 kg
Power Consumption: 5 kW
Working Voltage: 220V 50Hz
Air Consumption: 50 LT / Minute
Air Pressure: 6bar Min - 8 Bar Maximum
Control System: PLC + HMI Operator Panel
Ultrasonic Frequency: 24000hz Max
Filling Range: According to your need
Photocell: Monochrome Color Code Sensor SICK brand
Dimensions: 1150X1050X1800 mm Width X width X Height
Product Bunker Volume: 40 LT
Capacity: 20 pieces / minute max.

General Features of ROD-K300U - Cream Tube Filling and Sealing Machine

With the ROD-K300U ultrasonic cream tube filling and gluing machine, you can fill the cream, skin mask, skin care products, make-up cleansing milk, honey, jam, molasses.
All surfaces of the machine touching and not contacting the product are made of SUS 304 Stainless Steel. only stations have aluminum parts. 201 stainless steel with low oxidation resistance is not used on any surface of the machine.
Thanks to its ergonomic structure, the way of working is more practical compared to similar machines. You can easily reach 18 filling capacity per minute.
It is a combined production line consisting of 5 stations and working with 8 steps. Workmanship is required only when feeding the empty cream tube. Thanks to the photocell speck of the tube, all the operations of turning the correct direction of sticking, filling the product to the bottom of the tube, gluing it ultrasonically without the need for heat, cutting the excess glue and removing the tube from the tray are done automatically by the machine. You can easily perform the whole production with a single worker.
Depending on your needs, we can add different options and features to the machine, remember, all stages of the machine such as design, R&D, machining, welding and automation are all carried out in our company.
It has a high filling weight range, you can work with many machines without any problems thanks to our many filling range options and filling sets that you can get extra to work in different filling ranges.
Thanks to tube molds of different diameters, it can work in cream tubes of many different diameters, and our mold costs are affordable.
It works only when there is a tube in front of it, thanks to the photoelectric sensors in each station. When there is no tube in front of the station, that station will not work. Thus, the energy-saving and production efficiency of the machine works at maximum level against product waste.
Thanks to the easy-to-use touchscreen operator panel, you can easily tune all stations with just one tube. All stations can be adjusted by the setting flywheel located above the station. Operation and adjustment is extremely easy and fast thanks to the multi-function manual operation menu.
ROD-K300U ultrasonic cream tube filling and sealing machine can cover all kinds of heat-sealable cream tube types such as PVC, laminated, nylon, plastic, pet, PP.
It is 100% domestic production. In this respect, spare parts and service availability are extremely high, our spare parts and technical service prices are much more affordable than similar machines.
Thanks to the ultrasonic bonding feature of our machine, you do not need to have a heating nozzle for different sized tubes, our machine does not need cooling with chiller. The ultrasonic generators we use are also domestic production.

ROD-K300U - Operation of Cream Tube Filling and Sealing Machine

We can summarize the way the machine works and its order as follows:

The empty cream tube is placed manually on the tube mold of the machine on the turntable.
Then the cream tube is turned in the next station photocell station thanks to the photocell speck located on the cream tube in the correct sticking direction.
Then the empty cream tube is taken to the filling station. The product is filled into the empty cream tube.
The cream tube, in which the product is filled, comes to the sealing station, without using heat, the sound waves and the two mouths of the tube are sealed together.
The surplus occurring during the adhesion process is cut to the standard size by cutting in the cutting station.
In the discharge station, which is the last station, the finished product that has been filled, shaped and expired (date feature is optional in our machine) is discarded from the magazine.

ROD-K300U - Optional Features that Can Be Added to Cream Tube Filling and Sealing Machine